Feasibility and requirements definition
Turn range, duty cycle, peak and continuous power, packaging, mass, environment, schedule, and budget into an engineering problem that can be solved.
Cell and battery architecture
Evaluate chemistry, cell format, series and parallel configuration, energy and power margins, module strategy, service life, and the tradeoffs between performance, size, mass, and cost.
Thermal-management strategy
Review expected heat load, liquid-cooling approach, coolant temperatures and flow, peak versus continuous operation, cold-weather needs, and where thermal limits may constrain the system.
Battery management and high-voltage safety
Review battery management system (BMS) topology, sensing, balancing, contactors, precharge, fusing, service disconnects, fault strategy, and controller area network (CAN) integration.
Drive-system integration
Assess motor and inverter matching, system voltage, gearing, charging, power distribution, auxiliary loads, cooling loops, and the interfaces that must work together in the vehicle or machine.
Design review and troubleshooting
Pressure-test an existing architecture, drawing set, bill of materials, supplier proposal, or prototype data. Identify assumptions, integration gaps, and the next measurements needed.